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Point Angle | Torsional Angle | Lip Relief Angle | |
---|---|---|---|
Large → Tork → Small Small → Thrust → Large |
Bad → Cutting ability → Good Good → Chip emission → Bad Large → Tool toughness → Small |
Small → Tool wear → Large Small → Vibration → Large |
|
Point Angle | Torsional Angle | Lip Relief Angle | |
• V : Cutting Speed • D : Diameter of drill • N : Revolution • π : (3.14) (m/min) (mm) (rpm) |
• f : Feed • S : Depth of cut per min • N : Revolution (mm/rev) (mm/min) (rpm) |
• δ : Helix angle • D : Diameter of drill • L : lead • π : (3.14) (mm) (mm) |
Trouble issue | Cause | Solution |
---|---|---|
Drill does not enter the workpiece | Shortage of Lip Relief. Thick the Web. |
Regrinding to Lip Relief properly. Thin down the Web. |
Margine chipping | Excessive Jig busing . | Using the suitable busing for Drill size. |
Blance of cutting edge | Overheating the drill on work. | Reduce feed speed and supply with cutting oil sufficiently. |
Chipping of cutting edge | Excessive rake angle. Excessive feed speed. |
Modify for Lip Relief. Reduce feed speed. |
Broken of tang | Imperfection of connect between Taper shank and socket | Remove to socket alien substance or change to socket if it wear |
Broken for brass work | Improper choice for Drill shape blockage the chip on groove point |
Choice to Drill properly |
Crack of Drill core | Shortage of Flute Clearance. over feed speed |
Regrinding to Drill proper rake angle. Reduce feed speed. |
Over hole size | Edge of flue angle and cutting length is different. Main shaft is loose |
Choice for good quality Drill. Tight up the Main shaft properly. |
Broken for Flute edge | Over cutting speed Hard alien substance on workpiece Shortage of Drill tip Wear to Drill |
Grinding for tip properly. Reduce feed speed. Regrinding. |
Irregular chip size | Edge of flue was wrong grinded or did work one side of flute. | Need to regrinding accurately. Choice for good quality drill. |
Rough hole | Edge of flute was grinded as blunt or improperly. Unsupplied with cutting oil on Drill tip. Over feed speed Unsubstantial Tool holder. |
Regrinding to edge of flute angle. Supply with cutting oil properly. Reduce feed speed. Fix to Tool Holder solidly. |